Kollmorgen AKM motors Resolver with SFD/SFD3 serial output- Repair Service, Adjust Align, Testi at Site

Kollmorgen AKM motors Resolver with SFD/SFD3 serial output- Repair Service, Adjust Align, Testing at Site

$80.00
انتقل إلى معلومات المنتج
Kollmorgen AKM motors Resolver with SFD/SFD3 serial output- Repair Service, Adjust Align, Testi at Site

Kollmorgen AKM motors Resolver with SFD/SFD3 serial output- Repair Service, Adjust Align, Testing at Site

  • Established in 2003, Ajman Factories is pioneers in Servo motor repairing in United Arab Emirates
  • in 2006- First Importer of Mitchell system in United Arab Emirates.
  • Servo motor repairs using Mitchell Electronics, Inc. (MEI) TI-5000JX & Run Test Equipment TI-3000JX system
  • Supporting Maintenance teams | Motor rewinders Repair Servo motors In house in UAE with Mitchell | Heidenhain | Sick | Baumer |Dynapar |Schneider Servo Repair Specialised Equipment ( Hire Equipment Time/ Engineering service) 

Request Servo System Troubleshooting, Repair or Mainenance Service with Mitchell Electronic Inc. TI-5000JX Encoder Alignment and | TI-3000JX servo motor run test equipment

Experiencing Servo Motor Errors | Servo Motor Alarms | - Heidenhain- Sick - Hengstler Encoder Faults, other Machine Fault? Cable Broken- Need Repair/ Replacement? Tell us about your machine, describe the fault, and upload supporting screenshots or photographs. Our technical team will review your request for online assistance or a field visit.

1. Contact Details

2. Type of Assistance Required

Select consultation type *

3. Servo Motor Information

4. Nature of Machine Problem

Include actual measurements, axis details, cutting conditions and fault history where relevant.

5. Upload Screenshots, Photos & PDFs

Attach Alarm code, Name Plate Photo, Machine setup, Encoder Connector| Power connector Photographs or Application relevant diagrams.

JPG, PNG or PDF. Maximum 10 MB combined. Up to 6 files.

Only upload documents and images you are authorised to share. Do not include passwords or confidential production information.

Submission is a request for assistance. An appointment is confirmed only after our team contacts you.

Mitchell Equipment TI-5000JX Equipment Time + Professional On-Site service Visit" for  Kollmorgen Servo Motor Fitted with Resolver Feedback communicating via SFD/SFD3 serial out. There is a special PCB Board for this.

Still We do Resolver Testing Installation Angle Adjustment on your servo motor  at Your site because we are able to can bypass the converter board  mceclip0.pngand can access the Resolver directly. One needs to do Realignment/testing after a bearing change. We support resolvers; We have equipment and cables etc. and can set commutation by resolver pole count, resolver speed, direction, and locked rotor angle.

Kollmorgen 2 pole, Resolver Signal Testing, Health Checking Removal, Intallation of new, Angle Adjustment, Gap Setting, Testing-Service. Resolver Overview | Products - Resolvers / Synchros | TAMAGAWA SEIKI CO., LTD.BRAND NEW ORIGINAL Servo Motor Encoder Resolver LTN RE-21-1-K23Resolvers - What Are They and How Do They Work? | DynaparBrown cylindrical HAROWE 15BRCX-604-AL46AA with metal housing, side label, and printed specifications.

Mitchell Electronics, Inc. Servo Motor Test Solutions includes The TI-5000JX is a servo motor feedback tester | The TI-3000JX is a servo motor run test product, different modules , cables for interfacing to fitted Resolvers Connector at Motor 

We can run test the Aligned / Replaced Resolver as our Servo Motor Run Test TI-3000Jx system, support sets up the motor for the run - alignment, armature direction, Resolver direction, etc.. In that sense it functions somewhat more like a OEM drive

We have Ready made cables for hooking your Servo motor Resolver to our Servo motor testing system.

Cable for connection to AKM servo motors that have SFD:

Here is the feedback test cable We use to connect directly to the Kollmorgen resolver's 8 pin connector:  

TI-5928 Cable Pinouts - Kollmorgen AKM - SFD Direct-to-Resolver 8 pin header
Line  8 Pin Header 7 Pin TB Pin # Conductor Color
EXC  6 2 RED/BLK
EXC*  7 3 WHT/BLK
COS  3 4 BLK
COS*  4 5 RED
SIN 1 6 ORG
SIN*  2 7 BLU
TEMP+  8 FREE  GRN
TEMP-  5 FREE  WHT

Here are the basic Resolver specification

Introduction of Example Resolver fitted in AKM Kollmoren servo motor : 
The Harowe 15BRCX-601-P10 is a brushless frameless rotary resolver *click to get datasheet, manufactured by Harowe (API Delevan) designed for position, commutation, and velocity feedback in industrial and aerospace applications(
Key Technical Specifications
Device Type: Brushless frameless resolver (matched rotor and stator pair, RoHS compliant)
Frame Size: Frame Size 15 (nominal outer diameter of 1.5 inches)
Excitation Frequency: 10 kHz
Input Voltage: 3.5 Vrms
Input Current: 65 mArms (max)
Input Power: 0.18 W
Transformation Ratio: 1.0
Harowe 15BRCX-601-P10
ELEC CYC / MECH CYC deg/deg 1
EXCITATION FREQUENCY ±5% kHz 10
INPUT VOLTAGE ±10% Vrms 3.5
INPUT CURRENT Max. mArms 65
INPUT POWER Watts .18
IMPEDANCE ZRO Ohms 67
IMPEDANCE ZRS Ohms 61
IMPEDANCE ZSO Ohms 697
IMPEDANCE ZSS Ohms 640
TRANSFORMATION RATIO ±10% 1.0
DC RESISTANCE (R1-R2) ±15% Ohms 8.5
DC RESISTANCE (S1-S3, S2-S4) ±15% Ohms 124
STATOR RESISTANCE BALANCE Max. Ohms 3
ERROR Max. arcminutes -
PK-PK ERROR Max. arcminutes 16
PK-PK VELOCITY RIPPLE ERROR Max. % 2.5
PHASE SHIFT, OPEN CIRCUIT degrees -9
NULL VOLTAGE Max. mVrms 50
HIPOT, LEADS TO CASE, 500VAC Max. mArms 10
HIPOT, INTERPHASE, 250VAC Max. mArms 10
TEMPERATURE RANGE °C -55 TO 155
ROTOR MOMENT OF INERTIA lbf-in-sec2 4.07 X 10-5
WEIGHT oz 2.1
CONTINUOUS SPEED Max. kRPM 2

 Why User should NOT Attempt Removal of Factory Fitted Resolver ? Why you should call Expert Help in this specific Resolver ?
For Dismantling Resolver special tools and Jigs/Fixtures Are Needed. We have such tools in our Service Kit. Any Misadventure, or excess enthusiasm in dismantling without Tools means inviting disaster for Resolver. so stop and ask for expert help. Specialist support can help reduce the risk of damage during removal. Send us the equipment model, installation details and photographs so we can assess your requirements and advise on the appropriate service.
 Can you Replace  Resolver on Servo motor ? Can you Angle Adjust/Program it & Align its angular position with Respect to Windings?
If the Resolver used on motor, has failed or needs Alignment or testing, then we are perfectly equipped to handle its installation, Checking, Recording alignment and restoring new Resolver to same angular alignment. the Equipment supplied by Mitchell Electronics Inc. TI-5000JX supports it fully. 

================

What does the Specialist Service Engineer Visit include?

Book a professional service engineer from Ajman Factories Equipment Trading to visit your factory, workshop or machine site for specialized servo motor feedback testing, troubleshooting, Resolver installation, adjustment and alignment.

Depending on the motor, Resolver and site conditions, our services include:

  • Servo motor Resolver and resolver health checks
  • Resolver signal inspection and feedback diagnostics
  • Investigation of communication errors and feedback faults
  • Resolver installation, replacement and mechanical adjustment
  • Resolver-to-motor commutation alignment and verification
  • Feedback parameter and Resolver memory checks, where supported
  • Verification following Resolver replacement or motor repair
  • Compatible servo motor run testing, where safe and practical

You may book our service for diagnosis and testing alone. Resolver replacement or complete motor repair is not always necessary.

 Can you replace and align Harowe, LTN, Tamagawa, Moog, AMCI, Moog / TE Connectivity  Resolvers fitted on our Various Servo motors, Can you do it at Site/ at our factory?

We offer specialist assessment and field replacement services for compatible  motor feedback Resolvers installed on servo motors.

Our engineer can evaluate the existing feedback system, inspect Resolver signals and investigate faults before proceeding with removal or replacement.

Where motor design, compatibility, mechanical access and available technical data permit, we can undertake Resolver installation, adjustment and alignment using appropriate specialist test equipment.

Some applications require the motor to be disconnected, removed or transferred to a suitable testing area before alignment can be performed safely.

Our objective is to reduce unnecessary component replacement and avoid avoidable machine downtime while restoring reliable feedback operation wherever technically feasible.


Can you diagnose Resolver problems without replacing the Resolver?

Yes. You can book our service engineer to evaluate the condition of an existing servo motor feedback system without requesting Resolver replacement.

We can inspect feedback signals, investigate Resolver communication faults, check for diagnostic errors, assess alignment and verify motor feedback performance using appropriate equipment.

Rather than relying on basic electrical checks alone, we use dedicated testing instruments to investigate the feedback system and help identify the likely cause of the reported problem.

The objective is to help distinguish Resolver-related problems from other possible causes, avoid unnecessary component replacement and identify a practical repair approach.

 What specialist testing and alignment equipment do you use for Ensuring OEM Quality Alignment | Angle Adjustment ?

Ajman Factories Equipment Trading has been using Mitchell Electronics equipment since 2016. We were the Pioneers and bought their First Equipment in Middle east and in india.

We have invested in specialized servo motor feedback testing, diagnostic and alignment systems for our workshop and travelling service operations.

Mitchell Electronics TI-5000JX – Feedback Test & Alignment System

Our primary platform for compatible servo motor Resolver and resolver diagnostics, feedback signal testing, Resolver alignment verification and electronic commutation alignment.

Depending on feedback-system compatibility, it enables communication checks, signal monitoring, diagnostic investigation and examination of motor-to-Resolver alignment.

Mitchell Electronics TI-3000JX – Servo Motor Run Test System with Amplifier

A specialized system used to evaluate compatible servo motors independently of their original machine drives.

Where safe and appropriate, unloaded motor run tests can help assess operation and feedback performance before or after repair.

Supporting Modules, Cables and Adapters

We maintain a comprehensive range of interface modules, cables, adapters and supporting accessories for different servo motor and feedback configurations.

Additional OEM-Specific Instruments

We also use specialist Resolver inspection, diagnostic and alignment verification equipment from manufacturers including HEIDENHAIN, Baumer and Heidenhain.

Equipment is selected for each assignment according to the motor, feedback technology and technical compatibility.

Do you offer on-site engineer visits across the UAE?

Yes. We offer professional on-site service arrangements across the United Arab Emirates, including:

 Dubai | Abu Dhabi | Sharjah | Ajman | Other Emirates- UAQ, Fujairah and Al Ain

We offer service visits Next Day : to Oman, Bahrain, Qatar and Kuwait, Saudi Arabia Service is subjet to many retrictiosn discuss in advance. Mitchell Equipment Services Are ONLY AVAILABLE INSIDE UAE

Our engineer can visit your factory, workshop or machine location with specialist diagnostic instruments and compatible Mitchell Electronics testing equipment. or Other related Testing, Alignment Calibration EQuipments.

Where site access, equipment compatibility and safe working conditions permit, testing and troubleshooting can be performed at your facility.

Some Resolver replacement, alignment or motor run-testing procedures may require the motor to be electrically isolated, disconnected, removed from the machine or transferred to a suitable testing area.

Our objective is to establish the nature of the fault before recommending unnecessary motor removal, transportation or component replacement.

Visit availability and technical requirements are confirmed before scheduling.

Can customers outside the UAE ship their servo motors to you?

Yes. We offer workshop-based inspection, diagnostic and repair arrangements for customers in:

 Saudi Arabia | Oman | Qatar | Bahrain | Kuwait | Other International Locations

Contact Ajman Factories Equipment Trading before sending your servo motor or feedback assembly to our UAE workshop.

Our team can inspect the equipment, investigate reported faults and perform applicable testing, alignment or repair procedures.

Return shipment can be arranged following completion of the agreed service.

International shipping, customs clearance, repair estimates and return arrangements are confirmed separately.

 Which kind of Motors use Resolver System?
Resolver Motor feedback systems are used when you need a rugged feedback in vibration prone operating context  .Resolvers offer key benefits such as
 .• Extreme Durability: Because they contain no onboard microchips, optics, or glass disks (unlike optical encoders), resolvers are highly resistant to severe vibrations, shocks, high temperatures, dirt, oil, and radiation.
• Absolute Position: A single-speed (two-pole) resolver provides immediate, continuous absolute position feedback across a full mechanical revolution.
• Reliability: They are widely used in heavy-duty industrial machinery, servo motors, aerospace, robotics, and electric vehicles where high uptime is critical.

================

 What is Resolver Feedback for servo systems?

Resolver feedback is an analog position and velocity feedback signal generated by an electromagnetic sensor (called a resolver) attached to a rotating motor shaft.

How It Works

• Transformer Design: A resolver acts like a rotary electrical transformer with a primary winding (excited by an AC voltage) and two secondary output windings set at 90° angles (sine and cosine).
• Signal Generation: As the motor shaft rotates, the magnetic coupling changes, producing continuous sine and cosine AC voltage signals that correspond directly to the exact angular position of the shaft.
• Conversion: A Resolver-to-Digital Converter (RDC) or drive controller translates these analog sine/cosine curves into digital position and speed data for the motion control system.

These features and benefits have made Resolvers a standard and globally established interface within the following industries:

  • Machine tools
  • Electronics
  • Automation

================

What information do you need to arrange a service visit?

To arrange a specialist service engineer visit or workshop inspection, please contact Ajman Factories Equipment Trading with the following information:

  • Machine manufacturer and model
  • Servo motor make and complete model or part number
  • Resolver manufacturer and exact model or part number
  • Servo drive or controller model, where available
  • Fault description, alarm codes or observed symptoms
  • Factory or machine location
  • Whether you require on-site service or workshop repair

Photographs of the motor nameplate, Resolver label, connectors and relevant alarm messages are especially helpful.

We will review your information, assess technical compatibility, confirm the proposed service scope and advise on equipment requirements and visit arrangements.

Are all Resolver testing and alignment procedures supported?

Availability of testing, Resolver programming, memory operations, electronic or mechanical alignment and servo motor run testing depends on the exact equipment configuration.

Important considerations include:

  • Servo motor manufacturer and model
  • Resolver and feedback technology
  • Servo drive and controller configuration
  • Availability of suitable technical data
  • Test equipment and interface compatibility
  • Electrical isolation and safe working conditions
  • Mechanical access and site conditions

Diagnosis may establish that additional components, replacement parts or workshop repairs are necessary.

A successful repair, Resolver alignment or restoration of motor operation cannot be guaranteed before technical assessment.

========

 

+

TI-5094Stegmann_Hiperface_SKS/SKM_SEL/SEK_Direct-to-Encoder_Feedback_Test_Cable_8_pin_JST_(Requires_TI-5104)

+

Alignment is done as per the video instructions of Original Resolver alignment equipment manufacturer ie. Mitchell Electronics. This is done at your Own Site in UAE. No need to ship your motor out. 

Resolver Alignment Made Easy

TI-5000JX Feedback Tester by Mitchell Electronics, Inc.

The TI-5000JX is a servo motor feedback tester product which is used to test the Resolver or resolver that is used on a permanent magnet brushless AC or DC servo motor. Servo motor testing and troubleshooting requires the confirmation of certain key parameters.

There are many reasons a servo motor may stop working. In many cases the servo motor can be easily repaired, and in other cases the servo motor may not even be broken. It is necessary to test the servo motor feedback device, verify proper counting, and check for the presence of Resolver error codes


 

Universal Servo Motor Run Testing

TI-3000JX Run Test Product by Mitchell Electronics, Inc.

The TI-3000JX is a servo motor run test product which is used to run a permanent magnet brushless AC or DC servo motor. A servo motor run test system acts as a universal servo motor drive providing a diagnostic test before or after a servo motor repair.

Manufacturer specific servo motor drives have many complicated features and can be optimized for many customer applications but can be difficult and time consuming to configure. And besides, it is also not always practical to have a spare servo motor drive for every servo motor that you wish to run. The TI-3000JX acts as a generic servo motor drive enabling the configuration of an unloaded servo motor run test in a matter of seconds in a standardized way regardless of the servo motor manufacturer.

  • Signal Check, Aligment, Memory Ready of Resolvers on Servo motor
  • Diagnostic of Signals & Troubleshooting AKM Kollmorgen Servo Resolver
  • Get Harowe 15BRCX-601-P10 Health check, Memory| Reading, Alignment
  • Troubleshooting Resolver Signals Using Mitchell Ti-5000 JX
  • We Offer Repair, Adjustment, Alignment Resolver Heidenhain Encoder using Mitchell Ti5000
  • We do Angle Alignment of Kollmorgen Servo Motor Resolver using Mitchell Ti-5000 JX at Your site in UAE

CNC Machine Brands | Types We Support

We offer inspection, diagnostics and selected repair services for CNC Machine Tools of Following types from the brands below. Service availability depends on the model, condition and required work.

• DMG MORI • Mazak / Yamazaki Mazak • Haas Automation • Okuma • Fanuc • DN Solutions • Makino • Trumpf • Siemens • Hwacheon • SMTCL • Hardinge / Bridgeport • Hurco • Emco • GROB & Chiron • Tornos & Studer • Bystronic & Amada • Sodick • Brother • Kitamura • Matsuura • Miyano & Citizen • Nakamura-Tome • Tsugami

Servo Systems | Types We Support

We offer inspection, diagnostics and selected repair services for Servo Motors | Drives of Following types from the brands below. Service availability depends on the model, condition and required work.

Can’t see your Machine brand? Send us the Machine Name/ model and a clear nameplate photograph so we can check.

ABB • Advanced Motion Controls (AMC) • AMK Motion • Baldor • Baumueller |Baumüller • Beckhoff • Bosch |Rexroth | Indramat • Delta Electronics • FANUC Corporation • Fuji Electric • Kollmorgen • Lenze • Mitsubishi • Moog • Omron • Pansonic • Allen-Bradley • Sanyo Denki • Schneider Electric • Siemens • Tamagawa Seiki • Yaskawa

Can’t see your Servo Motor Brand? Send us the Motor Name/ model and a clear nameplate photograph so we can check.

Encoder Brands We Support

We offer inspection, diagnostics and selected repair services for encoders from the brands below. Service availability depends on the model, condition and required work.

Baumer | Thalheim | IVO, Henglster, Indramat | Rexroth, Kubler, Leine linde, Lika, Renco, Sanyo Denki, Sick | Stegmann, Sumtak, Tamagawa, Acu-Rite Solutions, Allen Bradley Rockwell, ASM (Automation Sensorik Messtechnik GmbH), Automation Direct, Autonics, Avtron Encoders, Balluff, BEI, CHANG SING | etek, Delta Electronics, DRC | Dynamic Research Corporation, Dynapar, Elcis, ELCO, Encoder Products Company, Euchner, Fagor, GIVI MISURE S.R.L, Hanyoung Nux, Heidenhain, HOHNER, Hontko, Hubner Berlin, IFM Electronics, Koyo | JTEKT, Kwangwoo, LS Electric | MECAPION | LSIS, METIRIO, MFE | Panasonic, Nemicon, OMRON, Ono-Sokki, Pepperl + Fuchs, portescap, Posital, Red Lion Encoders, RSF Austria, SCANCON, Sensata | Newall, SensorLab, Siemens, SIKO, Sony/Magnescale, Stegmann, Tamagawa, TEKEL, TIMKEN, TR Electronic, US Digital, Wachendorff

Can’t see your brand? Send us the encoder model and a clear nameplate photograph so we can check. Independent service provider. Brand names identify equipment we support and do not imply manufacturer authorisation or affiliation.

Servo Motor Repair-Inspection-Health Check-Alignment FAQs

Answers to common questions about encoder checks, alignment, repairs and sending equipment to our Ajman workshop.

What does the Servo motor Encoder Alignment service offer ?

Servo motors are Used on Automated machines controlled by CNC, PLC. To function properly, permanent magnet brushless motors depend on position feedback devices such as Hall Effect transducers, resolvers, incremental encoders, and serial encoders which require precise alignment. We have invested in Purchase & Licensing of Mitchell Electronics, Inc. products to meet the maintenance challenges presented by these modern motors and feedback devices. We can assure First Time Fix & Factory Quality Alignment using such world renowned equipment

Why did you Trust Mitchell Electronics as Supplier for Feedback alignment system ?

"Ajman Factories" established our base in UAE way back in 2003, We already use encoder diagnostic equipment from Heidenhain, Sick and Baumer, and Calibration equipment from Renishaw. When in came to choosing our Partners in Servo Motor Encoder Alignment Equipment, in order to Compliment what equipment we already had, We chose Mitchell Electronics. We could not have settled for any less than Mitchell, Given their Proven track record in support and DNA of Innovation built, They are the World leaders in Servo motor repair/ alignment equipment. Learn more about them at https://www.mitchell-electronics.com/about-us/|| How can you support our Target of 100% Uptime of our Machinery ? We can ensure 100% uptime for your Servo systems using the Predictive Maintenace progam developed by our Company. We can ensure Same Day Repair of Most Servo motors. Contact us with your Machine, motor details and we talk.

We want to Ensure same day repair for our Servo motor. How can it be made Possible?

We can ensure Same Day Repair of Most Servo motors. We have pro Active Maintenace program for servo motors specifically targeted to achieve your uptime, and machine effectivenss objectives. Contact us with your Machine, motor details and we talk.

Not sure if the problem is Motor ? Or Drive ? Or Encoder or Evaluation electronics Can you Help??

Yes our Engineer visits you with Mitchell Electronics TI-5000JX & TI-3000JX Test Equipment. We can check operation of Feedback system at Site & identify signal errors if there is any. Once you know the encoder Feedback is in Working order you can concentrate on other issues.

I have a Heavy motor Removing and Shipping Costs time/ Money. can you Replace encoder | Align encoder at Site. ??

Yes our Engineer visits you with Mitchell Electronics TI-5000JX & TI-3000JX Test Equipment. We shall Record the alignment of Old encoder and install new encoder in its place. You can provide the encoder or you can Order the encoder from us prior to the visit.

Do you have Ready Stock Encoders/ motorfeedbacks in stock?

We stock incremental Rotary encoders, absolute encoders and Resolvers of different types e.g. Quadature, SSI, Endat, Hiperface, Profibus etc..

What types of CNC Machines Spares do you stock?

We stock Linear scales, rotary encoders, servo drive cards, cables, connectors, pneumatic parts, Hydraulic actuators, servo motors, drives, fuse, fans and Sensors for ATC and turret encoders ...etc.

Can you repair encoder connectors and cables?

We offer encoder connector repair or replacement and encoder cable repair, subject to inspection and the availability of suitable parts. Please include photographs of any visible damage when sending your enquiry.

Do you offer PPR programming or encoder memory backup?

PPR programming, memory backup, copying and restoration are available for compatible encoder models. Send us the exact model details and your requirements so we can confirm whether these services are supported.

Where are you located?

Ajman Factories Equipment is located in Ajman, United Arab Emirates. Contact us before visiting or sending equipment so we can provide the workshop location and receiving instructions.

When was Ajman Factories Equipment established?

Ajman Factories Equipment was established in 2003.

How do I ship a faulty Servo Motor for reconditioning to you?

Send us a service request with the Servo motor make, model, fault description and your contact details. We will send you a Material Shipping Note with the delivery instructions. Include a copy of the note with your shipment so we can identify your encoder on arrival.

What information should I include in my service request?

Please include the make and model, clear nameplate and connector photographs, a description of the fault, and the machine or motor on which it is installed. Let us know whether you require workshop testing or an on-site visit.

Shop The Full Collection

04998359 SEW Eurodrive - BE5A/28NM/WB400

1051000 EBI INOX Bevel Mite® آلة شطب الحواف 230 فولت للفولاذ المقاوم للصدأ (إينوكس) | ماكينة تدوير/شطب حواف الألواح والأنابيب من الفولاذ المقاوم للصدأ

11 µAPP | 11 µASS (Sinusoidal-Current signals) Encoder Error Diagnostic Signal check Service| Repair - OnSite Wiring Installation

1123110 (ABIS-B) آلة هوائية لشطف الحواف، وتدوير الزوايا، وتجهيز الحواف